CAE Model Build EngineeR Pontiac, Illinois

Monvik Info Solutions LLC

CAE Model Build EngineeR

Full Time • Pontiac, Illinois
Job Title: CAE Model Build Engineer – Full Vehicle (ANSA Expert) 
Location: Irvine CA and only US Citizen or GC holder should apply
Rate: $55- $60 hr.
Experience: 5–10 years (Automotive CAE Domain)
Department: CAE / Virtual Validation / Vehicle Engineering

Role Overview
We are seeking an experienced CAE Model Build Engineer with deep expertise in Full Vehicle (FV) model build using ANSA, covering domains such as Crash & Safety, Durability, NVH, and Vehicle Dynamics. The candidate will be responsible for building, validating, and managing large-scale FE models, ensuring accuracy, robustness, and consistency with OEM standards and simulation requirements.

Key Responsibilities
  • Lead Full Vehicle FE model build activities from CAD data to solver-ready models.
  • Execute pre-processing, assembly, meshing, and connections in ANSA for multiple analysis disciplines.
  • Work closely with simulation engineers to deliver validated, clean, and consistent models for Safety, Durability, NVH, and Dynamics simulations.
  • Develop and maintain model build templates, macros, and automation scripts to enhance productivity and repeatability.
  • Conduct model integrity checks (mass balance, connectivity, boundary conditions, material & property validation).
  • Interface with Design, CAD, and CAE domain leads to resolve geometry, assembly, and connectivity issues.
  • Support solver deck generation (LS-DYNA, Nastran, Abaqus, OptiStruct, etc.) and ensure compliance with project setup guidelines.
  • Participate in model correlation and validation exercises with test data where applicable.
  • Manage model data, revisions, and documentation within PLM/CAE data management systems (e.g., Teamcenter, SimManager).
  • Provide mentoring and technical support to junior engineers on ANSA best practices and model build methodology.

Technical Skills Required
  • Expert-level proficiency in ANSA (full vehicle assembly, connections, submodel creation, part management, scripting).
  • Hands-on experience with Safety (Crash), Durability (Static/Fatigue), NVH (Modal/Frequency), and Dynamics (Ride & Handling) model build.
  • Working knowledge of solvers such as LS-DYNA, Nastran, Abaqus, or OptiStruct.
  • Strong understanding of FE modeling principles, element quality checks, contact definitions, and loadcase management.
  • Familiar with material modeling, joints, fasteners, adhesives, and spot weld representations.
  • Exposure to automation tools or scripting languages (Python, ANSA scripts, tcl).
  • Experience in CAE data management systems (Teamcenter, SimManager, or equivalent).

Preferred Qualifications
  • Bachelor’s or Master’s degree in Mechanical / Automotive / Aerospace Engineering.
  • Experience with OEM-level full vehicle model integration or supplier-level model build support.
  • Knowledge of CAD to CAE workflows, model correlation, and DVP&R processes.
  • Familiarity with multi-domain vehicle simulation environments and cross-functional collaboration.
  • Prior involvement in CAE harmonization or process automation projects will be a plus.

Soft Skills
  • Strong analytical and problem-solving ability.
  • Excellent communication and cross-functional collaboration skills.
  • Ability to work independently with minimal supervision and deliver high-quality output under tight timelines.
  • Strong documentation and configuration management discipline
 
Compensation: $60.00 per hour




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